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2000L Four Vessel Brewhouse
Capacity: 20HL/Brew
Basic configuration: Mash tun+lauter tun+kettle+whirlpool tank
Efficiency: 2-4 Brews/day (24 hours)
Plate range: 10-16Plate
Batch size: 20HL/brew (cold wort outlet), possible for small batch size to 10HL/brew when doing higher gravity brewing.
Automation: Semi automatic or fully automation.
Material: SUS304/304L
Heating method: Steam heating or others (Steam heat preferred)
Structure: Preassembled or skid mounted, easy combination with utilities of whole system.
Surface treatment: Seamless surface polishing, inside passivated.
Assorted support unit:
Full grain handling unit;
Water system: 40-80HL hot water tank+40HL Cold water tank.
Control unit: Fully control panel + Auto software.
The 20hl brewhouse is typically used for the brewery who is doing further expansion based on exist pilot system or simple brewhouse, and in the end who also wants higher brewing quality and efficiency. Designed to support a wide range of original gravity brewing, compatible with diverse craft beer recipes, and bigger variety of recipes, and even the special brewing.
It is a brewhouse who brings both quality and efficiency, with the upgrade of higher automation,
Following the higher advanced program with the system, it is always possible to start brewing during evening time before the official brewing day starting.
Each brewing step is with good and precise control during the under automation brewing. The perfect control on timing, temp controlling, chemical dosing etc are all strictly following the most reasonable brewing process request, therefor the end consumers always have quality beer in the market.
Because of the efficiency, it also helps with a lot of labor saving, when the brewers or brewmaster is doing other necessary jobs like cleaning or filling etc in the brewery, the brewhouse can proceed with brewing automatically, just in cased needed for human intervention. The labor saving is for the whole life long using.
A good production process on equipment is always promised. The tank welding, polishing, passivation and piping fitting&welding etc are all under stick quality control process, so good cleaning, non contamination is always guaranteed.
Bigger plato range and brewing recipe variety
Full VFD control on pump&pumps
Higher automation compared with other competitors
Hot cooling on hot side liquid transfer which extend using life
Special heating jacket design for heating efficiency and energy saving.
Full functional and reasonable piping design
Compact system design for space saving.
Perfect surface treatment for a real state of the art brewing system construction.
World brand fittings: Kieselmann, Alfa Laval etc.
20HL-Four vessel-Automatic Brewhouse system | |||
Grain handling system | |||
Malt Mill | 1200-1500kg/h | 1 set | 2 rollers, SS material |
Malt Conveyor | 2000-30000kg/h | 1 set | Chain disc type, closed circulation to avoid further milled malt crushing during transfer to MT |
Grist hopper | 1.0-1.5m³ | 1 pc | SS304 steel fabrication |
Option: Bag station configured for bulk malt preparation. Weighing system for precious malt amount control under multi brews. | |||
Brewhouse | |||
In General | Automation: Automatic | ||
Grist hydrator | 102/133mm | 1 set | For grain&water mixing while mashing in |
Mash tun | 20HL | 1 pc | Coned top, fully insulated |
Lauter tun | 20HL | 1 pc | Coned top, fully insulated |
Kettle | 20HL | 1 pc | Coned top, fully insulated |
Hops additive | / | / | Option 1: Hops additive vessel installed on cylinder part Option 2: Hops additive system combined with whole system piping Automatic hops dosing as brewing process request. |
whirlpool tank | 20HL | 1 pc | Coned top, fully insulated Flat bottom with slight slope for each wort draining Optional: Central spray nozzle for easier draining. |
Heat exchanger | 40HL/H | 1 set | Double stage, with aeration unit |
Tubular heat exchanger | / | 1 set | To cool down the wort from 99-100℃ to 80-85℃ for the final stage hops additive. With hot water after at 80 degree returning to HLT for new brew using. |
Pumps | 3-10m³/h | 4 sets | Centrifugal pump |
Steam condensing unit | 1 set | Installed with kettle for evaporation reusing | |
Wort grant | 1 set | Visible glass | |
Wort sink | 1 set | Sample taking and plato test etc | |
Valves | DN50/32 | Assorted | Pneumatic valves, optional proximity switch Standard: DIN11851 |
Piping | DN50/32 | Assorted | For the whole brewhouse connection Standard: DIN11851 |
Sensors | Assorted | Pressure sensor with vessels for volume detect | |
Water station | |||
Hot water tank | 40-80HL | 1 pc | Heating method: Steam jacket; Steam coil; external heat exchanger. Hot water storage from boiling process and and wort cooling, used for new brews or others. |
Hot water pump | 10m³/h | 1 set | Centrifugal pump SS304L pump head Optional: Extra backup pump for efficiency or in case of maintaining. |
Piping&valves | / | Assorted | Standard: DIN11851 Connection: TC/Thread/flange etc |
Control system | |||
Main Control panel | 1 set | Stainless steel material, IP55/65 | |
Pneumatic control panel | 1 set | Stainless steel material; IP55/65 | |
Monitor | 1 set | 15" Siemens HMI or | |
Software | 1 set | ZYBREW software designed/programmed as exact brewing process request. | |
Basic fitting brand: | / | PLC: Siemens or Allen-Bradley Speed controller: Danfoss or Beckhoff Low voltage: Schneider Control panel: TUV or UL certified Other customization possible | |
4 Roller malt mill for better milling effect.
External heating system for boiling process control
Full skid mounting of brewhouse unit
Tubular heat exchanger for hot water heating
Plate heat exchanger for water cooling.
Three vessel hops dosing system
Brand update on heat exchanger: Alfa Laval.
Pump upgrade: Evoguard or Alfa Laval.