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25HL (2500L) Four Vessel Brewhouse
Capacity: 25HL/Brew
Basic configuration: Mash tun+lauter tun+kettle+whirlpool tank
Efficiency: 4-6 Brews/day
Plate range: 10-16 Plato
Automation: Semi automatic or fully automation.
Material: SUS304/316
Heating method: Steam heating or others (Steam heat preferred)
Modular design&assembly
Full water system configured with HLT&CLT
Full control panels, HMI&software for auto process control
The 25HL (2500L) beer brewing system with such capacity and configuration is flexible for either small annual amount or the bigger commercial production request, with a big range of brew batches, it can be configured with the cellars from 25hl to 100HL and even bigger ones.
Efficiency and quality is the biggest advantage of such brewhouse configuration, besides it brings big labor cost and energy saving.
The brewing process can be started in evening time or before the official daily job starting when combined with good automation process. Therefor the daily brewing efficiency can be increased significantly.
The perfect control on timing, temp controlling, chemical dosing etc are all strictly following the most reasonable brewing process request, therefor the end consumers always have quality beer in the market.
Modular installation&assembly
Fully automatic brewing process control
Water cooling on pumps for hot liquid transfer
Customized steam heating jacket for flexible brewing size&evaporation
Higher advanced P&ID design for process design.
Reasonable utilities configuration for guarantee on brew quality&efficiency
Real cost-effective solution on investment and benefits.
25HL-Four vessel-Automatic Brewhouse system | |||
Brewhouse | |||
In General | Automation: Automatic | ||
Grist hydrator | 102/133mm | 1 set | For grain&water mixing while mashing in |
Mash tun | 25HL | 1 pc | Coned top, fully insulated |
Lauter tun | 25HL | 1 pc | Coned top, fully insulated |
Kettle | 25HL | 1 pc | Cylinder&bottom steam jacket, separate control Final evaporation: 8-10% Condensing/energy recovery unit, with coil pipe for water heating (water outlet temp: 80-85℃) Hope dosing container installed higher part of tank cylinder. |
whirlpool tank | 25HL | 1 pc | Flat bottom with slight slope 2*clear wort outlet at cylinder bottom for highest amount wort collection with spray nozzles for hops flushing after whirlpool |
Heat exchanger | 50HL/H | 1 set | Double stage, with aeration unit |
Tubular heat exchanger | / | 1 set | A tubular heat exchanger configured, installed from the process of boiling to whirlpool, to cool down the wort from 99-100℃ to 80-85℃ for the final stage hops additive. With hot water after at 80 degree returning to HLT for new brew using. B15 |
Pumps | 3-10m³/h | 3 sets | Centrifugal pump |
Steam condensing unit | 1 set | Installed with kettle for evaporation reusing | |
Wort grant | 1 set | Visible glass | |
Wort sink | 1 set | Sample taking and plato test etc | |
Valves | DN50/32 | Assorted | Pneumatic valves, optional proximity switch Standard: DIN11851 |
Piping | DN50/32 | Assorted | For the whole brewhouse connection Standard: DIN11851 |
Sensors | Assorted | Pressure sensor with vessels for volume detect | |
Control system | |||
Main Control panel | 1 set | Stainless steel material, IP55/65 | |
Pneumatic control panel | 1 set | Stainless steel material; IP55/65 | |
Monitor | 1 set | 15" Siemens HMI or | |
Software | 1 set | ZYBREW software designed/programmed as exact brewing process request. | |
Basic fitting brand: | / | PLC: Siemens or Allen-Bradley Speed controller: Danfoss or Beckhoff Low voltage: Schneider Control panel: TUV or UL certified Other customization possible | |
4 Roller malt mill for better milling effect.
External heating system for boiling process control
Full skid mounting of brewhouse unit
Tubular heat exchanger for hot water heating
Plat heat heat exchanger for water cooling.
Three vessel hops dosing system
Brand update on heat exchanger: Alfa Laval.
Pump upgrade: Evoguard or Alfa Laval.