50HL Automatic Brewhouse System

Grain handling system

Option 1

Dry milling

1 set

Malt silo for long time malt   storage,bucket elevator for malt transfer.

Bag station of 1T for easy, multi   configuration

Chain disc conveyor for malt   transfer to malt mill

Recommended 4 roller mill

Chain disc conveyor for milled malt   to pre masher of MT.

Option 2

Wet milling

1 set

Wet milling system configured for barley malt or rice.

Fully configured and combined with brewhouse unit

Automatic milling process

Well combined with higher automation

Brewhouse

In General

Fully automation
Designed& fabricated for flexible plato range between 10-18, flexible   brew size

Basic configuration: 4-6 vessels, as the request of efficiency and other   ingredients request.

Grist hydrator

(For dry milling)

159mm

1 set

For grain&water mixing while mashing in
Visible glass
CIP cleaning function
Automatic warm water mixing&water amount supply

Adjust cooker

30HL

1 pc

Coned top, fully insulated
Bottom stir, paddle type, bottom stir

Designed for 30-40% ingredients, eg rice, maize etc

Separate steam jacket on cylinder and bottom

Mash tun

50HL

1 pc

Coned top, fully insulated
Bottom stir helps lower the twist force
Paddle type helps with better mash liquid mixing
Motor/stir unit with VFD control
Cylinder&bottom steam jacket, separately control

Steam coil pipe&branch inlet for even steam supply

Lauter tun

50HL

1 pc

Coned top, fully insulated

Bottom H type steam configuration for good shaping

Grain bed thickness: 30cm
Stir blade for higher efficiency wort extraction
Adjustable stir blade
Grain out paddle for automatic grain out & spent grain removing
Removable filter plate, filtration area: 13-17%
Reasonable wort collection coil and outlets for better extraction
Bottom mash liquid transfer

Pre run tank

50HL

1 pc

Coned top, fully insulated

Installed between lauter tun and kettle, for wort storage while kettle   being occupied.

Optional: Steam heating

Kettle

50HL

1 pc

Coned top, fully insulated, 40% head space

Heating: Side&bottom jacket + Internal calander

Final evaporation: 8-10%

Optional1: External heater for boiling process.

Optional 2: Pressurized boiling with kettle
Condensing/energy recovery unit, with coil pipe for water heating (water   outlet temp: 80-85℃)

Hops additive

30L

2-3 set

Option 1: Hops additive vessel installed on cylinder part

Option 2: Hops additive system combined with whole system piping

Automatic hops dosing as brewing process request, with 3 hops dosing   container configured.

whirlpool tank

50HL

1 pc

Coned top, fully insulated

Bottom H type steam configuration for good shaping, bottom thickness:   12mm.

Flat bottom with slight slope for each wort draining

2 clean wort outlet at lower part of cylinder

1 clean wort outlet at bottom for final wort collection

With Central spray nozzle for easier draining.

Heat exchanger

100HL/H

1 set

Single stage, with full aeration system

Wort cooling via cold water

Capacity:40HL/H for cooling wort down in 30-40min

Fully automatic wort cooling control

With hard piping extended to piping rack of cellar system

Combined with automatic yeast additive unit.

PHE brand: NANHUA/Alfa Laval etc.

Tubular heat exchanger

/

1 set

To cool down the wort from 99-100℃ to 80-85℃ for the final   stage hops additive.

With hot water after at 80 degree returning to HLT for new brew using.

Pumps

5-20m³/h

6 sets

Centrifugal pump
SS304L pump head
Motor brand: ABB or others
All pumps with water cooling and frequency control

Each vessel configured with one customized pump.

Energy recovery system

DN370

1 set

Installed with kettle for evaporation reusing
Coil pipe inside for water heating via vapor steam
With hot water flowing back to HLT for new brew
Water returning temp: 80-85℃

Wort grant

1 set

Visible glass
Vertical type or horizontal type
with sensors for level control and auto lautering process control

Wort sink

1 set

Sample taking and plato test etc
Platform installed or on ground

Sampling from lautering and boiling process

Optional: Turbidity meter for lautering process control

Valves

DN65/50

Assorted

Pneumatic valves, all valves with proximity switch
Connection: TC/Thread/flange ete

Standard: DIN11851

Piping

DN65/50

Assorted

For the whole brewhouse connection

Standard: DIN11851

Sensors

Assorted

Pressure sensor with vessels for volume detect
Empty flow sensors at liquid outlet
Foam sensors with KT for steam control

Water station

Hot water tank

200HL

1 pc

Size: Min 4 times of brewhouse capacity for continuous brewing.

Heating via heat exchanger, automatic heating

With hot water storage from wort cooling process, and hot water returning   from energy recovery system

Tubular heat exchanger

/

1 set

Combined with hot water tank and pump for water heating via circulation   in tubular heat exchanger

Automatic heating and steam auto regulation

Hot water pump

25-30m³/h

2 set

Centrifugal pump SS304L pump head
Motor brand: ABB or others
Water cooling,with VFD.

Two pumps configured to avoid conflict on water supply of the whole   system.

Cold water tank

100HL

1 pc

Size: Min 2 times of brewhouse capacity for continuous brewing.

Water cooling speed: 2 hours

Cooling via heat exchanger by glycol loop circulation

Plate heat exchanger

/

1 set

Combined with cold water tank and pump

For cold water cooling and wort cooling after wards

Automatic water cooling in 2-3 hours

Fully auto regulation valves configured.

Hot water pump

25-30m³/h

1 set

Water pump with auto pressure and speed control

Combined with cold water supply to wort cooling

With hot water return to HLT for new brews.

Control system

Main Control panel

1 set

Stainless steel material, IP55/65
Mechanical switch
Emergency button
All panels grounded
PLC control panel with remote control
Fittings: Siemens, Schneider, Danfoss etc

Pneumatic control panel

1 set

Stainless steel material; IP55/65
For air hose distribution to different pneumatic fittings
Installed under BH platform or nearby
Combined with main control panel

Monitor

1 set

Industrial computer installed in control room
With necessary Schneider industrial HMI of 19" on brewhouse.
Installation: Brewhouse platform or between BH&cellar region

Software

1 set

Purpose for fully automatic process control

Software option: Smart Brew / Brewmaxx

Basic fitting brand:

/

PLC: Siemens or Allen-Bradley

Speed controller: Danfoss or Beckhoff

Low voltage: Schneider

Control panel: TUV or UL certified

Other customization possible